On May 28th, 2019, a client from Nigeria who wanted to buy a pig feed pellet plant visited our factory. This was the farm owner’s wife. She went here not only to see the feed pellet machine onsite, but also learn how to use it to make feed pellets correctly. So in our factory, our workers taught her how to use the feed pellet machine. She was very satisfied and signed a purchasing contract with our company, including a STLP400 small feed pellet plant (crusher, mixer, pellet machine, cooler, etc.) and also a set of diesel feed pellet mills in case of electricity shortage.
Construction of Pig Feed Pellet Factory
Setting up a supporting pig feed processing plant is an essential part of building a complete animal feed industry chain, and it is also a key way to reduce breeding costs and realize a circular economy. When establishing your own pig feed breeding supporting project in the local area, you need to fully consider the actual situation and reasonably use existing resources, such as the raw materials required for making pig feed. The location of the feed mill is also crucial, so you need to make a feed mill plan in advance.
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Feed Mill Plans for Livestock and Poultry
1.Plan to Factory Scale
First determine how many tons of full-price compound feed factory you need to build. The STP400 purchased by the Nigerian customer mentioned above is a set of feed production lines with an output of 800-1000kg/h. When you make a plan for your feed plant, all kinds of equipment are reasonably arranged according to the specific conditions of the plant structure, and the arrangement is compact, which is not only conducive to operation, maintenance and management, but also saves area, is practical and beautiful.
2. Plan to Process Design of Feed Pellet Mill
The process of the pig feed pellet production line: raw material receiving and cleaning——crushing—— ingredients and mixing——pelleting and post-processing——packaging
Pig Feed Pellet Production Processing
Raw material crushing: it needs to be cleaned up and put into the warehouse or into the processing production line. The first crushing process is used in the feed production, and the crushing degree can be easily adjusted. The air inlet is equipped with air volume and flow adjustment mechanism and automatic flow control device, which is convenient for continuous feeding, uniform crushing of finished products, low power consumption and low energy consumption per unit of finished products.
Pelleting: Ring die pellet machine, it has good versatility, uniform material conditioning, sufficient maturation and is suitable for different products, sizes and density materials. In addition, it is good sealing, reliable work, adopted Stainless steel or alloy steel working parts are equipped with observation windows and quick disassembly mechanism for easy repair and replacement.
Cooler: It adopts a vertical cooler, which occupies a small area, simple structure and low power consumption.
Crusher and grading screen: adopts counter-roll crusher and rotary grading screen. The crusher rolls work well, with low consumption, uniform feeding, gentle and accurate crushing, less powder, uniform crushed products, and the authenticity rate is 80~90%; The sieve is self-balanced and vibrates, has good sealing performance, low dust, stable operation, strong grouping ability, good screening effect, convenient and quick cleaning and changing screen mechanism, easy installation and operation.
3. Storage and use of feed ingredients
The raw material storage capacity is determined by combining the actual production warehouse capacity and the market supply situation. During the storage process, according to the storage and transportation characteristics of various raw materials, fumigation and insecticide measures are adopted to prevent the cereal raw materials from being infested by insects, and to inhibit harmful microorganisms from making the raw materials mildew .
The stored raw materials are used in the order in which they enter the warehouse, and the stacking and random inspections are performed regularly during the storage process. Generally, raw materials should not be stored for a long time and should be used in a reasonable schedule.
4. Packaging of feed products
According to the way of demand for feed factory products, the powder and pellets needed by the farm and some special farmers are supplied according to the way of demand for feed factory products, the powder and pellets needed by the farm and some special farmers are supplied The materials will be directly shipped in bulk trucks without packaging, which can reduce costs. The feed sold to the social market will be bagged in strict accordance with feed packaging standards and requirements, and then sold out of the factory.
Operation Video: Pig Pellets Making Process
ABC Machinery not only has first-class feed pellet equipment, but also has strong technical support for after-sales service. The company's after-sales service personnel will track the products sold, provide technical guidance to the farmers, establish long-term contacts with feed users, establish a good reputation, and collect and collect information from the majority of farmers at any time, and feedback to the company's technical department to further improve the quality of feed products. Learn more information about the business plan to set up a feed pellet plant, please do not hesitate to contact us!